Relay Test Bench Compliant with IEC 61810 20 Test Stations DC 5-60V/AC 0-300V Coil Voltage
Product Description
The HCRTB-009 Relay Life Test Bench is a smart testing equipment integrating PLC control and a user-friendly touchscreen interface. It automates core processes such as on/off counting, contact adhesion detection, and fault judgment—only manual operations are required for wiring and parameter setting. With 8 stations for electrical life testing, 12 stations for mechanical life testing, and 1 station for performance testing, it simulates real-world conditions using resistive and inductive loads, ensuring accurate testing of relay contact durability and performance.
Product Uses
Ideal for relay manufacturers, automotive electronics labs, and electrical component testing institutions, the HCRTB-009 is designed to conduct comprehensive life and performance tests. It supports production-line quality control, compliance verification, and R&D validation, ensuring relays meet reliability standards before mass production or deployment.
Product Highlights
Multi-Station Efficiency: Simultaneously tests 8 relays under load (electrical life) and 12 without load (mechanical life), plus 1 station for performance parameters (action time, release time, bounce time), maximizing testing throughput.
Real-World Load Simulation: Uses resistive/inductive loads with adjustable voltage (0-300V) and current (0.1-150A) to replicate actual operating conditions, ensuring test results reflect real-world reliability.
Smart Fault Management: Pre-sets thresholds for contact adhesion or burnout; automatically stops faulty stations, records failure times/types, and triggers alarms, reducing manual monitoring.
Flexible Parameter Control: Customizable coil on/off time (0.05-99.9S), test cycles (1-99,999,999 times), and failure thresholds (1-9999 times), with power-off memory to avoid data loss.
Precise Performance Testing: Measures action time, release time, and bounce time (0-999.9ms, 0.1ms resolution) for in-depth relay performance analysis.
International Reference Standards
- IEC 61810.1-2008 (Relays - Part 1: General requirements for electrical relays)
Clause 6.3: Specifies electrical and mechanical life test procedures, aligned with the HCRTB-009’s dual life testing capabilities (8 electrical/12 mechanical stations).
Clause 7.2: Requires measurement of action time, release time, and bounce time, matching the device’s 0.1ms resolution performance testing.
- GB/T 21711.1-2008 (Electrical relays - Part 1: Life test methods for electrical contacts)
Clause 5.2: Mandates load simulation (resistive/inductive) during life tests, which the HCRTB-009 fulfills with 0-300V/0.1-150A adjustable loads.
- QC/T 695-2002 (Automotive relays - Test methods)
Clause 4.7: Requires automatic fault recording (adhesion/burnout) and alarm functions, a core feature of the HCRTB-009.
Technical Parameters
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Serial Number
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Parameter
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Specification
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1
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Power Supply
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AC 220V±10%, 50Hz
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2
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Coil Voltage (DC)
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5-60V adjustable, current <5A, resolution 0.1V
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3
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Coil Voltage (AC)
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0-300V adjustable, current <5A, resolution 0.1V, frequency 50Hz
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4
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Test Stations
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8 stations (electrical life), 12 stations (mechanical life), 1 station (performance)
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5
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Coil On-Time
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0.05-99.9S (programmable)
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6
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Coil Off-Time
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0.1-99.9S (programmable)
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7
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Test Cycles
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1-99,999,999 times (power-off memory, automatic stop with sound-light alarm when complete)
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8
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Load Parameters
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Voltage: 0-300V; Current: 0.1-150A (adjustable, accuracy ±1%); Power factor: 0.3-1
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9
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No-Load Voltage
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80V-300V adjustable, resolution 0.1V, accuracy ±1%
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10
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Performance Test Range
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Action time: 0-999.9ms (0.1ms resolution); Release time: 0-999.9ms (0.1ms resolution); Bounce time: 0-999.9ms (0.1ms resolution)
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11
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Defective Product Threshold
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1-9999 times (programmable, triggers alarm/stop for faulty stations)
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12
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Failure Judgment
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Stops load/coil power when failure count (continuous or cumulative) reaches set value; alarms for ≥1 minute
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13
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Control Mode
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PLC control with touchscreen operation
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14
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Wiring
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2 pairs of high-current terminals (for contacts); 1 terminal block (for coil power); load cabinet connection via wires
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15
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Data Storage
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Long-term storage of test parameters and relay models
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16
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Manual Control
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Each station has manual load on/off function for pre-test current adjustment
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Product Tags:
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Relay Test Bench Compliant with IEC 61810 20 Test Stations DC 5-60V/AC 0-300V Coil Voltage Images
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